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May 29, 2020
MFG Chemical, Dalton Plant Aerial Photo

MFG Chemical Upgrades Georgia Manufacturing Plants; Enhances Position in Dioctyl Sodium Sulfosuccinate (DOSS)

Quorum Software

Dalton, GA – MFG Chemical, a global leader in specialty and custom chemical manufacturing, is improving its manufacturing capabilities in Dioctyl Sodium Sulfosuccinate (DOSS) through the current upgrading of its three Dalton, Georgia plants.

DOSS is a specialty surfactant used in oilfield, lubricants, ethanol, coatings and agricultural industries, as well as polymerization, paints and inks, pulp and paper, resins, textiles and carpets, rubber, metals and minerals, petroleum oils and dry cleaning applications.

DOSS Kings - MFG Chemical lab scientist testing to ensure there is no contaminant in the Dioctyl Sodium Sulfosuccinate (DOSS).
DOSS Kings – MFG Chemical lab scientist testing to ensure there is no contaminant in the Dioctyl Sodium Sulfosuccinate (DOSS).

The upgrading of MFG Chemical’s Dalton plants has been named Project Odyssey. It is a multi-million dollar capital investment project which is already improving management systems related to process safety and key compliance workflows generally. It will be especially useful for improving the quality, consistency and safety of DOSS manufacturing.

The Project Odyssey improvements will include the following:

  • New cooling towers for better quality control of the reaction using a closed system at known temperature with lower cycle time and lower water waste;
  • New DCS process control technology for better control on reaction parameters and cycle times, reduced human error by having remotely activated valves and reduced risk by automating the shutdown process; and,
  • New pressure release control valve, safety instrumented systems and upgraded piping to minimize and localize possible run-away reaction.
Reactor guages at MFG Chemical where DOSS is manufacturered in large quanties since 1982, now undergoing multi-million dollar quality upgrade.
Reactor gauges at MFG Chemical where DOSS is manufactured in large quantities since 1982, now undergoing multi-million dollar quality upgrade.

Joe Welch, Director of EHS&S, and Fred Carder, Mechanical Systems Manager, work together to assure all engineering and compliance aspects of Project Odyssey are being implemented on schedule. Welch stated, “DOSS is a core chemistry of MFG Chemical, which the company has been producing in large quantities since 1982.  These improvements in manufacturing quality, control, consistency and efficiency will catapult MFG Chemical into an industry leadership position in the quality, efficiency and safety of DOSS manufacturing.”

About MFG Chemical

MFG Chemical, LLC is a leading specialty and custom chemical manufacturer for a variety of global markets The Company is headquartered in Dalton, GA, and operates four manufacturing facilities with world-class product development capabilities in Northwest Georgia and Pasadena, Texas.

Key chemistries include, Dioctyl Sodium Sulfosuccinates (DOSS), Amides, Esters, Imidazolines, Rheology Modifiers Surfactants, Specialty Anhydrides and Water Soluble Polymers In addition, the company recently received two SOCMA Awards for plant safety and process efficiency and has achieved ISO 9001: 2015 Certification. For more information, visit www.mfgchemical.com.

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